Service difficulty report · Generator · Bombdr BD7001A10

Difficulty date
May 1, 2019
Submitted
May 2, 2019
Operation
General aviation
Aircraft
N760AG
Make and model
Bombdr BD7001A10
Aircraft serial
19358
Aircraft time
29,325 hours, 3,219 cycles
Engine
Rroyce BR700710A110
Engine time
16,983 hours, 1,864 cycles
Part
Generator
Part number
GL51111039
Part serial
2924
Condition
Disintegrated
Location
Zone 400
Stage of operation
CR
How discovered
O
Nature of condition
F
Precautionary procedure
A

As reported to the FAA. Reports are unverified, and codes are left as the FAA publishes them.

What was found

APPROXIMATELY THREE HOURS INTO FLIGHT THE CREW REPORTED RECEIVING A "GEN 4 FAIL" MESSAGE. CREW RESPONDED BY RESETTING THE NR 4 VARIABLE FREQUENCY GENERATOR (VFG). FOLLOWING THE RESET THE CREW SAID THEY HEARD A "THUNK" SOUND AND A SHUDDER WITHIN THE AIRCRAFT. THEY DID NOT ATTEMPT A SECOND RESET AND IMMEDIATELY RETURNED TO BASE. UPON LANDING THE CREW AND NGTS MAINTENACE INSPECTED THE AIRCRAFT AND DISCOVERED AN APPROXIMATE ONE SQ.FT. HOLE IN THE LOWER ENGINE COWLING ADJACENT TO THE NR 4 VFG. THEY ALSO DISCOVERED AN 3-4" INDENTATION TO THE AIRCRAFT FUSELAGE FAIRING. NO PART OF THE VFG ENTERED THE AIRCRAFT FUSELAGE. IT WAS CLEAR BY THE INSPECTION THAT THE NR 4 VFG DISENTEGRATED DURING FLIGHT AND EXITED THE COWLING CAUSING A SIGNIFICANT HOLE AND INDENTATION IN THE FUSELAGE (COMPOSITE).