Service difficulty report · Rocker Boss · Cessna 182K

Difficulty date
September 18, 2019
Submitted
January 15, 2020
Operation
General aviation
Aircraft
N2883R
Make and model
Cessna 182K
Aircraft serial
18258483
Engine
Cont O470R
Part
Rocker Boss
Part number
642068A1
Condition
Broken
Location
Cylinder
Component
Cylinder
Component part number
642068A1
Stage of operation
NR
How discovered
O
Nature of condition
O
Precautionary procedure
O

As reported to the FAA. Reports are unverified, and codes are left as the FAA publishes them.

What was found

THE INFORMATION HAS BEEN FOUND AFTER REMOVAL AND INSPECTION OF CYLINDER NR 1 ROCKER COVER. AFTER RECEIVING A CALL THAT AN AIRCRAFT HAD LANDED WITH ENGINE PROBLEMS OVER THE WEEKEND, I STARTED INSPECTION OF ENGINE. I HAD FOUND THAT THE EXHAUST ROCKER BOSS HAD BROKEN AND THE ROCKER ARM WAS BEING PUSHED AGAINST THE COVER, MAKING A TAPPING NOISE. UPON FURTHER INSPECTION, I FOUND THE ROCKER ARMS FITTED WITH THE ROLLER BEARINGS THAT HAD BEEN REVOKED ACCORDING TO PL 98-01-08. THERE WAS NO DOCUMENTATION OF THE INSTALLATION OF THE ROLLER ROCKER BEARING IN THE LOGS OR AIRCRAFT PAPERWORK. IT IS MY BELIEF THAT THE HEAT OF THE EXHAUST VALVE TRANSFERRED TO THE BEARINGS AND CAUSED EXPANSION OF THE ROLLERS AND THEY SEIZED ON THE SHAFT, THUS CAUSING STRESS ON THE BOSS. THIS ENGINE HAD ROUGHLY 345 HOURS SMOH, WITH THE CYLINDERS OH`D. THE BROKEN PARTS SHOW THAT THE BOSS AND THE BOLT IN IT BROKE FIRST AND THEN CAUSING WEAR AND BREAKING THE OTHER BOSS. ALL SHAFTS SHOW HEAT WEAR. RECOMMENDING TO OWNER THAT ALL OTHER CYLINDERS BE INSPECTED FOR WEAR OR DAMAGE.

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