Service difficulty report · Bolt

Difficulty date
May 3, 2019
Submitted
February 4, 2020
Operation
General aviation
Engine
Lyc O360*
Part
Bolt
Part number
STD2246
Condition
Cracked
Location
Crankshaft Gear
Stage of operation
NR
How discovered
9
Nature of condition
O
Precautionary procedure
O

As reported to the FAA. Reports are unverified, and codes are left as the FAA publishes them.

What was found

DURING ENGINE OVERHAUL THE CRANKSHAFT GEAR WAS BEING INSTALLED PER LYCOMING SB475C. AFTER THE INITIAL TORQUE WAS APPLIED AND THE GEAR SEATED INTO THE END OF THE CRANKSHAFT IT WAS BROUGHT UP TO 660 IN LBS. DURING THE TORQUEING PROCEDURE IT DID NOT TORQUE TO 660 BUT GAVE WAY INDICATING STRIPPED THREADS. WHEN THE BOLT WAS REMOVED THE THREADS WERE STILL INTACT, HOWEVER, THE BOLT ITSELF SHOWED SIGNS OF STRETCHING AND IT WAS CRACKED BETWEEN THE TREADS. THE BOLT WAS PURCHASED AS NEW STOCK AND CAME IN A SEALED PAPER POUCH. THERE IS NO INDICATION OF WHEN IT WAS MANUFACTURED, HOWEVER, IT IS STAMPED WITH THE CORRECT PART NUMBER ON THE HEAD.