Service difficulty report · Sprag Clutch · Robsin R44RAVENII

Difficulty date
June 22, 2020
Submitted
June 30, 2020
Operation
General aviation
Aircraft
N441CD
Make and model
Robsin R44RAVENII
Aircraft serial
12878
Aircraft time
1,146 hours
Part
Sprag Clutch
Part number
C1883
Part serial
7129
Condition
Abnormal
Location
Drive Train
Part time
1,146 hours
Stage of operation
DE
How discovered
O
Nature of condition
R
Precautionary procedure
O

As reported to the FAA. Reports are unverified, and codes are left as the FAA publishes them.

What was found

OWNER COMPLAINED OF POWER LOSS DURING LEVEL OFF AND FLARE AFTER DESCENT. HE INSISTED THERE WAS NO "NEEDLE SPLIT". IN SPITE OF THAT, I SUSPECTED AN ISSUE WITH THE OVERRUNNING (SPRAG) CLUTCH. I FLIGHT TESTED AND ALL APPEARED NORMAL. AFTER CHECKING EVERYTHING THAT COULD CAUSE AN INTERMITTENT, TEMPORARY POWER LOSS INCLUDING ENGINE AND GOVERNOR SYSTEMS AND ELIMINATING ENGINE AND ASSOCIATED SYSTEMS AS A POSSIBLE CAUSE, I FLIGHT TESTED THE AIRCRAFT AGAIN CONCENTRATING ON POWER RECOVERY FROM AUTOROTATIVE DESCENT. ON THE THIRD AUTOROTATION DESCENT WITH NEEDLES WELL SPLIT I INITIATED A GENTLE POWER RECOVERY. THE OVERRUNNING CLUTCH FAILED TO LOCK BACK UP WHEN NEEDLES WERE JOINED. I ROLLED THROTTLE BACK OFF AND REJOINED THE NEEDLES VERY CAREFULLY, ROCKING THE THROTTLE AS THE NEEDLES REJOINED. THE CLUTCH LOCKED BACK UP AND I WAS ABLE TO COMPLETE A NORMAL LANDING BEING EXTREMELY CAREFUL NOT TO ALLOW ANOTHER NEEDLE SPLIT. I HAD PREVIOUSLY (DURING INITIAL TROUBLESHOOTING) DRAINED AND INSPECTED THE SPRAG CLUTCH FLUID. IT SHOWED NO EVIDENCE OF METAL PARTICLES. WE THEN INSTALLED A OVERHAULED CLUTCH ASSEMBLY INCLUDING A NEW SPRAG CLUTCH. PROBLEM SOLVED. ROBINSON HELICOPTERS IS INVESTIGATING THE CAUSE OF THE FAILURE.