Service difficulty report · Rod · Beech V35B

Difficulty date
July 10, 2020
Submitted
July 10, 2020
Operation
General aviation
Aircraft
N512BD
Make and model
Beech V35B
Aircraft serial
D9398
Aircraft time
10,576 hours
Engine
Cont IO520*
Engine time
4,296 hours
Part
Rod
Part number
65510
Condition
Broken
Location
Nr 3 Cylinder
Stage of operation
CR
How discovered
O
Nature of condition
E, Y
Precautionary procedure
A

As reported to the FAA. Reports are unverified, and codes are left as the FAA publishes them.

What was found

DECLARED AN EMERGENCY DURING CRUISE FLIGHT AT 5500 FT. THE PILOT REPORTED ENGINE FAILURE TO ATC AND MADE A FORCED LANDING ON A HIGHWAY, APPROXIMATELY 12 MILES NORTHEAST OF THE DEPARTURE AIRFIELD. .AIRCRAFT LANDED SAFELY, WITH NO DAMAGE. VISUAL INSPECTION DURING DISASSEMBLY OF THE ENGINE FOUND THE CRANKSHAFT WOULD NOT ROTATE, ENGINE OIL FULL. DURING REMOVAL OF THE NR 3 CYCLINDER, A PORTION OF THE CONNECTING ROD REMAINED IN THE CYCLINDER BORE ATTACHED TO THE PISTON. THE LOWER PORTION OF THE ROD, ROD BEARING, ROD CAP, AND 2 ROD CAP BOLTS AND 2 NUTS NOT VISIBLE, POSSIBLY IN THE ENGINE SUMP. THE NR 3 CRANKSHAFT ROD JOURNAL INDICATED SCORING AND METAL TRANSFER ON THE ROD JOURNAL, SEVERE HEAT DAMAGE WAS EVIDENT. METAL CONTAMINATION TO THE ROTATING ASSEMBLIES IN THE SURROUNDING AREA SHOWED CATASTROPHIC ENGINE FAILURE.

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