Service difficulty report · Cover · Amrgen AA5B

Difficulty date
January 22, 2021
Submitted
January 25, 2021
Operation
General aviation
Aircraft
N599J
Make and model
Amrgen AA5B
Aircraft serial
AA5B0740
Engine
Lyc O360A4K
Engine time
1,956 hours
Part
Cover
Condition
Dented
Location
Cylinder
Part time
1,956 hours
Component
Cylinder · Lyc · O360A4K
Component part number
05K21104
Stage of operation
IN
How discovered
O
Nature of condition
R
Precautionary procedure
C

As reported to the FAA. Reports are unverified, and codes are left as the FAA publishes them.

What was found

ENGINE WAS HAVING INTERMITTENT RPM LOSS & POWER LOSS WITH NO EXPLANATION AS TO WHY. ON THE GROUND DURING MAGNETO CHECK IT WOULD SOMETIMES BE NORMAL AND SOMETIMES LOSE RPM AND POWER ENOUGH TO ABORT A FLIGHT. OWNER ORDERED NEW MAGNETOS, HARNESS AND SPARK PLUGS, AND AFTER INSTALLATION OF THOSE ITEMS, GROUND RUN REVEALED NO ABNORMAL ISSUES BY MECHANIC, BUT OWNER WAS COMPLETING GROUND RUN AND SWITCHED TO LEFT MAG WHICH CAUSED THE ENGINE TO NEARLY QUIT. AFTER TAXING BACK TO THE MAINTENANCE HANGAR, THE NR 3 CYLINDER VALVE COVER WAS DENTED FROM THE INSIDE. REMOVED VALVE COVER AND FOUND THE EARS ON THE CYLINDER THAT HOLD THE ROCKER ARM SHAFT IN PLACE TO BE BROKEN OFF AND FLOATING.