Service difficulty report · Wire · Pilats PC1245

Difficulty date
March 4, 2021
Submitted
March 4, 2021
Operation
General aviation
Filed by
LF1R294K
Pilatus Aircraft USA Ltd.
Aircraft
N544VR
Make and model
Pilats PC1245
Aircraft serial
288
Aircraft time
6,719 hours, 6,500 cycles
Part
Wire
Condition
Overheated
Location
Window Heat
Stage of operation
CR
How discovered
O
Nature of condition
M
Precautionary procedure
O

As reported to the FAA. Reports are unverified, and codes are left as the FAA publishes them.

What was found

OWNER COMPLAINED THAT PILOT'S WINDSHIELD HEAT WAS INOPERATIVE. ICE WOULD BUILD UP ON WINDSCREEN WHEN HEAT SELECTED TO ANTI-ICE. THERE WAS NO FAILURE INDICATION PRESENT IN THE COCKPIT. CONFIRMED THE WINDSHIELD WAS NOT HEATING IN THE HANGAR USING INFARED IMAGING. WINDSHIELD RESISTANCE CHECKED AT THE CONTROLLER. WINDSHIELD WAS GETTING 28 VOLTS WHEN WIRING PROBED AT WINDSHIELD. REMOVED COCKPIT HEADLINER TO ACCESS TERMINAL BLOCKS FOR FURTHER TROUBLESHOOTING. FOUND POWER A POWER WIRE FOR WINDSHIELD EXHIBITING OVERHEATING AT SPLICE. INSULATION ABOVE HARNESS ALSO EXPOSED TO HIGH TEMPS. IT IS POSSIBLE THAT A FIRE COULD HAVE ENSUED AT SOME POINT BASED ON VISIBLE EVIDENCE OF LOCALIZED HEAT. REPLACED WIRING BETWEEN WINDSHIELD POWER SPLICES AND TERMINAL BLOCK AND SECURED AS NEEDED.