Service difficulty report · None · Piper PA28140

Difficulty date
November 8, 2021
Submitted
November 8, 2021
Operation
General aviation
Make and model
Piper PA28140
Engine
Lyc O320E2A
Part
None
Part number
9948200
Condition
Failed
Location
Engine Exhaust
Stage of operation
CR
How discovered
V
Nature of condition
R
Precautionary procedure
A

As reported to the FAA. Reports are unverified, and codes are left as the FAA publishes them.

What was found

FOUND BAFFLE LIBERATED FROM ENGINE MUFFLER BLOCKING EXHAUST GAS PATH CAUSING ENGINE POWER LOSS. RECORDS INDICATE INSTALLED MUFFLER ASSEMBLY WAS PN 99482-00 WHICH IS EXEMPT FROM AD 70-16-05 "EXHAUST MUFFLER CRACKS". INQUIRES TO REPAIR STATIONS THAT SERVICE/SELL MUFFLERS WERE MADE INQUIRING WHAT MAKES PN 99482-00 "IMPROVED MUFFLERS" EXEMPT FROM THE AD. NO REPAIR STATION ANSWERED OUR INQUIRY. A NEW MUFFLER PN A99482-00 AND TAIL PIPE PN A63666-002 WERE ORDERED AND RECEIVED. COULD NOT DETERMINE A MODIFICATION TO MUFFLER ASSEMBLY PN A99482-00 THAT PREVENTS A BAFFLE FAILURE FROM BLOCKING THE EXHAUST GAS PATH. BUT TAILPIPE A63666-002 DOES HAVE A MODIFICATION WHERE A "CAGE" MADE OUT OF ROUNDED STEEL RODS WELDED TO THE TIP THAT INSERTS INTO THE MUFFLER ASSEMBLY. IT APPEARS THESE "ROUNDED RODS", ON THE TAILPIPE WOULD PREVENT A LIBERATED BAFFLE FROM BLOCKING THE EXHAUST GAS PATH. THE TAIL PIPE ASSEMBLY IS A SEPARATE PART FROM THE MUFFLER AND MAY NOT NECESSARILY BE REPLACED WITH THE MUFFLER. IF THIS IS TRUE, TAIL PIPE PN 63666-002 SHOULD BE REFERENCED IN AD 70-16-05 AS A PART REQUIRING REPLACEMENT TO DISCONTINUE THE RECURRING INSPECTION REQUIRED BY THE AD.

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