Service difficulty report · Cowl Fastener · Cessna 172M

Difficulty date
May 22, 2022
Submitted
June 1, 2022
Operation
General aviation
Aircraft
N3JA
Make and model
Cessna 172M
Aircraft serial
17266528
Aircraft time
9,780 hours
System (JASC)
1430 · Fasteners
Part
Cowl Fastener
Part number
SK200342A
Condition
Broken
Location
Front Lower Cowl
Part time
20 hours
Stage of operation
IN
How discovered
V
Nature of condition
O, W
Precautionary procedure
K

As reported to the FAA. Reports are unverified, and codes are left as the FAA publishes them.

What was found

I DO NOT KNOW IF I OR THE MANUFACTURER NEED TO REPORT THIS. I BOUGHT A FEW COWLING FASTENERS AND THEY ALL FAILED WITHIN 30 HOURS OF INSTALLATION.

FEB 2022 I BOUGHT 4 SKYBOLT SK2003-42A COWLING MOUNT FASTENERS FROM THE MANUFACTURER. 3 WERE INSTALLED ON THE RIGHT LOWER COWLING MOUNT BY MY MECHANIC AS PART OF A FIREWALL REPAIR. TWO WEEKS AGO, CHANGING THE OIL, I NOTICED ALL THREE FASTENERS HAD FAILED (THE 4TH WAS PURCHASED AS A SPARE AND NEVER INSTALLED).

ALL HAD FAILED THE SAME WAY, THE RUBBER COWL MOUNT DETACHED FROM THE BACKING PLATE WHICH ATTACHED TO THE FIREWALL BRACKET MOUNT. I REPLACED ALL 3 WITH LORD MOUNTS.

I CONTACTED SKYBOLT AND SPOKE TO APRIL BRAUN WHO ACKNOWLEDGED THAT THEY HAD PROBLEMS WITH ONE OF THEIR MANUFACTURERS AND THE PROBLEM TOOK THE FORM OF A BONDING FAILURE RESULTING IN SEPARATION BETWEEN THE MOUNT AND THE MOUNT BACKING PLATE. SHE SAID THAT SINCE I HAD THE LOT NUMBER (4780) IT WAS EASY TO CONFIRM MINE WERE IN THE PROBLEM SET AND THEY WOULD BE REPLACED.

MY THINKING IS THAT THIS MIGHT BE A MANUFACTURING PROBLEM AND THAT IS WHY I AM WRITING. I HAVE A PICTURE OF THE PART BAG IN WHICH THE 4 MOUNTS ARRIVED. INSIDE THE BAG ARE THE 3 WHICH FAILED. SKYBOLT IS ASKING ME TO RETURN THE 3 FAILED AND 1 STILL COMPLETE PRODUCTS AS SOON AS POSSIBLE.

PICTURES ARE AVAILABLE.

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