Service difficulty report · Carburetor · Amerac S1AAMERAC

Difficulty date
July 25, 2022
Submitted
July 25, 2022
Operation
General aviation
Aircraft
N406AC
Make and model
Amerac S1AAMERAC
Aircraft serial
40698
Aircraft time
1,140 hours, 400 cycles
Engine
Lyc O320B2B
Engine time
1,140 hours, 400 cycles
Part
Carburetor
Part number
10367832
Part serial
75077611
Condition
Low Torque
Location
On Engine
Part time
1,140 hours, 400 cycles
Component
Carburetor · Preair · MA4SPA
Component part number
10367832
Stage of operation
DE
How discovered
V
Nature of condition
Z, R, Y
Precautionary procedure
A, C, D, E

As reported to the FAA. Reports are unverified, and codes are left as the FAA publishes them.

What was found

ALL 4 FLOAT BOWEL BOLTS COMPLETELY BACKED OFF RENDERING BOWL LOOSE WITH AT LEAST 1/8" GAP BETWEEN UPPER MATING SURFACE. CAUSES ENGINE TO RUN QUITE ROUGH AND THREATENS COMPLETE LOSS OF POWER. THIS IS THE SECOND CASE I HAVE SEEN OF THIS (ONE PREVIOUSLY ON A FRESHLY OVERHAULED I.A.W. PRECISION O/H MANUAL W SPECIFIED TORQUE VALUES, CARB USED ON AN EXPERIMENTAL AIRCRAFT) THAT WERE IDENTICAL IN NATURE. THE COMMON LINK IN BOTH THESE CASES, THAT I FEEL IS THE CAUSE, WERE THE USE OF THE "BENDABLE TANGED" SAFETY DEVICES THAT CAPTIVATE THE HEX OF THE BOLT AND HAVE TANGS RUNNING DOWN THE SIDE OF THE FLOAT BOWEL CORNERS. THEY ARE NOT ABLE TO RESIST ROTATIONAL MOTION WHEN THE TANGS ON THE SIDE BEND OVER CURVED SURFACES AND ONCE THEY DO ROTATE, IT ONLY ALLOWS FURTHER LOOSENING OF THE BOLTS. SAFETY WIRE OR THE INCORPORATION OF "STAR" WASHERS UNDERNEATH THE HEAD OFF THE BOLTS AND THE ELIMINATION OF THE BENDABLE TANG IS THE SOLUTION. THIS IS A MAJOR THREAT TO SAFETY...TOTAL POWER LOSS IS AT RISK: LIKE I SAID, THIS IS THE SECOND ONE I HAVE PERSONALLY OBSERVED WITHIN 2 YEAR TIME FRAME AT A VERY SMALL AIRPORT, SO I'M CONVINCED IT ISN'T THE ONLY EVENTS THAT HAVE TAKEN PLACE.