Service difficulty report · None · Cessna 120

Difficulty date
December 8, 2021
Submitted
October 13, 2022
Operation
General aviation
Aircraft
N73928
Make and model
Cessna 120
Aircraft serial
17267752
Part
None
Part number
LW15014
Condition
Cracked
Location
#4 Cylinder Exha
Component
Engine
Component part number
0320H2AD
Stage of operation
IN
How discovered
O
Nature of condition
O
Precautionary procedure
O

As reported to the FAA. Reports are unverified, and codes are left as the FAA publishes them.

What was found

AS OF THIS DATE THE ENGINE HAS 380 HOURS SINCE A MAJOR OVERHAUL. AIRCRAFT WAS IN A NORMAL CRUISE CONFIGURATION. ENGINE STARTED TO RUN ROUGH, PILOT RETURNED TO THE AIRPORT WITH NO FURTHER ISSUES. UPOND TEAR DOWN THE EXHAUST PUSH ROD HAD PUNCHED THROUGH THE ROCKER ARM. WHICH WAS FOUND TO BE BROKEN FROM THE PUSH ROD SOCKET TO TE EDGE OF THE ROCKER ARM. THIS CAUSED THE EXHAUST VALVE TO REMAIN CLOSED WHICH CAUSED THE INTAKE VALVE TO REMAIN CLOSED AT THE COMPRESSION SROKE. ONCE THE CAME ATTEMPTED TO OPEN THE VALVE IT WOULD NOT OPEN DUE TOO THE PRESSUE WHICH CAUSED THE PUSH ROD TO BEND TAKING OUT THE PUSH ROD AND HOUSING. UPON FURTHER REVIEW LYCOMING SERVICE BULLETIN NO. 639 ADDRESSES THE ISSUE OF CRACKING ROCKER ARMS. THE SB APPLIES TO ENGINES SHIPED FROM LYCOMING SINCE JUNE 2017. OUR ENGINE WS OVERHAULED BY A REPAIR STATION, THE FROM 81303 WAS SINGED OF ON JULY 10, 2019.

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