Service difficulty report · Muffler · Cessna 172N

Difficulty date
October 21, 2022
Submitted
October 17, 2022
Operation
General aviation
Aircraft
N7374E
Make and model
Cessna 172N
Aircraft serial
17272098
Aircraft time
5,095 hours
Engine
Lyc O360A4M
Engine time
646 hours
Part
Muffler
Part number
175400125
Part serial
NA
Condition
Cracked
Location
Engine
Part time
81 hours
Stage of operation
IN
How discovered
V
Nature of condition
P
Precautionary procedure
K

As reported to the FAA. Reports are unverified, and codes are left as the FAA publishes them.

What was found

NEWLY "OVERHAULED" MUFFLER CRACKED AFTER ONLY 81.3 HOURS OF OPERATION. VISIBLE INDICATION OF FAILURE WAS EXHAUST SOOT ON THE EXTERIOR OF THE MUFFLER SHROUD. MUFFLER WAS SOLD AS OVERHAULED WITH FORM 8130-3 AND WORK ORDER WHILE ALL PARTS APPEARED TO BE MANUFACTURED AS NEW. ORIGINAL (FAILED) MUFFLER TAILPIPE GUSSET WELDING IN THE AREA OF CRACK DIFFERED SLIGHTLY FROM THE REPLACEMENT MUFFLER WHICH HAD ADDITIONAL WELDING.

More about the Cessna 172N