Service difficulty report · Axle · Agusta AW139

Difficulty date
October 26, 2022
Submitted
October 26, 2022
Operation
General aviation
Aircraft
N9NJ
Make and model
Agusta AW139
Aircraft serial
41243
Aircraft time
2,742 hours, 9,347 cycles
Part
Axle
Part number
FE316187000
Part serial
02F0221RF
Condition
Corroded
Location
Rotor Brake
Part time
2,742 hours, 9,347 cycles
Stage of operation
IN
How discovered
C
Nature of condition
S
Precautionary procedure
H

As reported to the FAA. Reports are unverified, and codes are left as the FAA publishes them.

What was found

CUSTOMER REPORTED ROTOR BRAKE INOPERATIVE ON ARRIVAL AT REPAIR STATION FOR SCHEDULED INSPECTION. TROUBLESHOOTING REVEALED THE ROTOR BRAKE CALIPER WOULD NOT LOWER WHEN THE ROTOR BRAKE WAS RELEASED. FURTHER EVALUATION REVEALED THE ROTOR BRAKE ACTUATOR WAS INOP. AND THE CALIPER WAS STUCK IN THE UP POSITION, REQUIRING SIGNIFICANT FORCE TO LOWER THE CALIPER TO PERMIT ITS DISASSEMBLY AND REMOVAL (WHICH LIKELY CAUSED THE ACTUATOR FAILURE). A SLIDE HAMMER HAD TO BE FABRICATED AND USED TO REMOVE THE BRAKE CALIPER AXLE FROM THE MAIN GEARBOX ROTOR BRAKE HOUSING, REVEALING SIGNIFICANT CORROSION ON THE AXLE. A TECHNICAL QUERY HAS BEEN SUBMITTED TO THE MANUFACTURER.

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