Service difficulty report · Ignition Switch · Tecnam P2002SIERRA

Difficulty date
January 4, 2023
Submitted
January 9, 2023
Operation
General aviation
Aircraft
N437FJ
Make and model
Tecnam P2002SIERRA
Aircraft serial
583
Aircraft time
22 hours
Engine
Rotax ROTAX912ULS
Engine time
22 hours
Part
Ignition Switch
Part number
A5102K
Condition
Detached
Location
Cockpit
Part time
22 hours
Stage of operation
TX
How discovered
9
Nature of condition
O
Precautionary procedure
O

As reported to the FAA. Reports are unverified, and codes are left as the FAA publishes them.

What was found

AT THE END OF A DUAL, PRIVATE PILOT TRAINING SESSION, AFTER THE STUDENT HAD TURNED OFF THE ENGINE, THE STUDENT ATTEMPTED TO REMOVE THE KEY FROM THE IGNITION SWITCH. AS THE STUDENT PULLED ON THE KEY, THE ENTIRE INNER LOCK BARREL CAME OUT WITH THE KEY. THE SWITCH ASSEMBLY WAS MISSING AN INTERNAL SCREW WHICH SHOULD HAVE ATTACHED THE LOCK BARREL TO INTERNAL NYLON ROTATING ASSY. THE SCREW COULD NOT HAVE COME OUT & BEEN LOST AS THERE IS INADEQUATE INTERNAL SPACE FOR THE SCREW TO BACK OUT AND FALL OUT, & THE SCREW IS ENTIRELY INTERNAL OF THE SWITCH. THE MECHANIC WAS ABLE TO USE A SERVICEABLE SWITCH FROM ANOTHER ACFT IN THE HANGER.

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