Service difficulty report · Exhaust Valve · Robsin R44RAVENII

Difficulty date
May 23, 2023
Submitted
May 26, 2023
Operation
General aviation
Aircraft
N3206M
Make and model
Robsin R44RAVENII
Aircraft serial
12041
Aircraft time
2,439 hours
Engine
Lyc IO540AE1A5
Engine time
2,439 hours
Part
Exhaust Valve
Part number
17B23935
Part serial
NA
Condition
Corroded
Location
Zone 100
Part time
398 hours
Component
Cylinder · Lyc
Component part number
LW12993
Stage of operation
UK
How discovered
B
Nature of condition
P
Precautionary procedure
K

As reported to the FAA. Reports are unverified, and codes are left as the FAA publishes them.

What was found

DURING BORE SCOPE INSPECTION OF CYLINDER ASSEMBLIES THE NUMBER 3 CYLINDER EXHAUST VALVE WAS FOUND TO BEY HEAVILY PITTED ON VALVE BELL. THE ENGINE HAS ACCUMULATED 398.4 HOURS SINCE MAJOR OVERHAUL. NEW CYLINDER ASSEMBLIES INCLUDING VALVES WERE INSTALLED AT OVERHAUL AT ENGINE TOTAL TIME 2041.0. THIS IS THE JUST LATEST EVENT IN A GROWING TREND OF INTAKE AND EXHAUST VALVE DEFECTS AND FAILURES IN OUR FLEET OF LYCOMING POWERED AIRCRAFT.