Service difficulty report · Crankcase · Diamon DA42NG

Difficulty date
June 13, 2023
Submitted
June 13, 2023
Operation
General aviation
Aircraft
N542BL
Make and model
Diamon DA42NG
Aircraft serial
42N504
Aircraft time
47 hours
Engine
Austro E4
Engine time
47 hours
Part
Crankcase
Condition
Leaking
Location
Lt Engine
Component
Engine · Austro
Component part number
E4A00M01BHYAE
Stage of operation
CR
How discovered
V
Nature of condition
K, O
Precautionary procedure
A

As reported to the FAA. Reports are unverified, and codes are left as the FAA publishes them.

What was found

PILOTS REPORTED A MASSIVE ENGINE OIL LEAK FROM LH ENGINE DURING FLIGHT. THEY MADE A PRECAUTIONARY LANDING AND CALLED FOR MAINTENANCE. A TECH FOUND THE HEAD OF A SHEARED 12-POINT BOLT INSIDE THE COWLING. FURTHER INVESTIGATION FOUND THAT THE BOLT HEAD HAD COME FROM INSIDE THE CRANKCASE AROUND THE #2 PISTON. THE CRANKCASE HAS A HOLE IN THE BLOCK ROUGHLY 1" IN DIAMETER, WHICH WAS POURING OUT OIL. A PIECE OF THE BLOCK WAS ALSO FOUND IN THE COWLING. ENGINE MANUFACTURER BELIEVES IT TO BE FROM THE CRANKSHAFT BEARING. THE PILOTS REPORTED THAT THE ENGINE RAN NORMALLY AFTER THE OIL LEAK WAS NOTED.

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