Service difficulty report · Intake Valve · Robsin R44RAVENII

Difficulty date
June 27, 2023
Submitted
June 28, 2023
Operation
General aviation
Aircraft
N220SG
Make and model
Robsin R44RAVENII
Aircraft serial
10220
Aircraft time
4,674 hours
Engine
Lyc IO540AE1A5
Engine time
5,500 hours
Part
Intake Valve
Part number
17A23937
Condition
Separated
Location
Zone 400
Part time
281 hours
Component
Cylinder · Lyc
Component part number
LW12993
Stage of operation
CR
How discovered
V
Nature of condition
E, R
Precautionary procedure
A

As reported to the FAA. Reports are unverified, and codes are left as the FAA publishes them.

What was found

PILOT REPORTED THAT DURING CRUISE FLIGHT ENGINE RPM BEGAN TO FLUCTUATE AND ENGINE BEGAN TO RUN ROUGH. PILOT IMMEDIATELY RETURNED TO BASE AND MADE A NORMAL LANDING. WHEN ON THE GROUND THE PILOT REPORTED THAT THE ENGINE WAS RUNNING ROUGH AND A SIGNIFICANT VIBRATION COULD BE FELT COMING FROM THE REAR OF THE AIRCRAFT. UPON FURTHER INSPECTION IT WAS DETERMINED THAT THE #4 CYLINDER INTAKE VALVE STEM HAD BROKEN WHERE THE KEEPERS ATTACH. THE VALVE WAS RELEASED INTO THE CYLINDER CAUSING THE PISTON TO STRIKE THE VALVE, BENDING THE INTAKE VALVE AND LOCKING IT IN THE VALVE GUIDE. THIS INCIDENT IS JUST THE LATEST IN AN INCREASING TREND OF EXHAUST AND INTAKE VALVE FAILURES IN OUR LYCOMING POWERED FLEET OF AIRCRAFT. SEE PREVIOUSLY FILED SDRS.