Service difficulty report · Fitting · Bell 412EP

Difficulty date
March 27, 2023
Submitted
July 11, 2023
Operation
General aviation
Aircraft
N412VC
Make and model
Bell 412EP
Aircraft serial
39108
Aircraft time
140 hours, 472 cycles
Part
Fitting
Part number
AS1040W0404
Condition
Sheared
Location
Gearbox
Part time
140 hours
Stage of operation
CR
How discovered
V
Nature of condition
K, Z
Precautionary procedure
B, A

As reported to the FAA. Reports are unverified, and codes are left as the FAA publishes them.

What was found

DURING CRUISE FLIGHT EXPERIENCED A TOTAL LOSS OF ALL MAIN ROTOR TRANSMISSION FLUID DUE TO FAILURE OF 1 ELBOW FITTING (P/N: AS1040W0404). EMERGENCY LANDING PERFORMED WITH NO DAMAGE TO AIRCRAFT OR INJURY TO ANY OCCUPANTS. DURING CONVERSATIONS WITH THE OEM (BELL HELICOPTERS) IT WAS DISCLOSED THAT THE SAME P/N FITTING HAS FAILED ON THREE SEPARATE OCCURRENCES ON THE BELL 412EPX CAUSING A COMPLETE LOSS OF ALL MAIN ROTOR TRANSMISSION OIL ON EACH INSTANCE. ON MAY 5TH AN ASB WAS ISSUED (ASB412-23-193). SUBSEQUENTLY ON JUNE 14TH A FOURTH FITTING FAILURE OCCURRED CAUSING THE SAME COMPLETE LOSS OF M/R TRANSMISSION OIL ON AN AIRCRAFT POST ASB COMPLIANCE. AN OPERATION SAFETY NOTICE WAS RELEASED (OSN412-23-44) INDICATING THAT THE ASB "MAY HAVE NOT ADEQUATELY ADDRESSED THE ISSUE." AN OPEN DIALOGUE WITH THE OEM TO EVALUATE THE AIRWORTHINESS OF P/N: AS1040W0404 HAS NOT BEEN POSSIBLE DUE TO LACK OF COMMUNICATION FROM THE OEM.

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