Service difficulty report · Magneto · Dhav DHC2MK1

Difficulty date
September 13, 2023
Submitted
September 13, 2023
Operation
General aviation
Aircraft
N178RM
Make and model
Dhav DHC2MK1
Aircraft time
8,000 hours, 8,500 cycles
Part
Magneto
Part number
SB9RU3
Part serial
BB6701
Condition
No Indication
Location
Zone 400
Part time
10,000 hours
Stage of operation
CL
How discovered
C
Nature of condition
R
Precautionary procedure
A

As reported to the FAA. Reports are unverified, and codes are left as the FAA publishes them.

What was found

PILOT TOOK OFF AND BELIEVED TO HAVE ENTERED A POWERFUL DOWN DRAFT, THE PLANE WAS NOT CLIMING AS IT SHOULD, HE APPLIED FULL POWER (VS TAKE OFF POWER). AFTER CLEARING OBSTACLES AND REDUCING POWER TO NORMAL CLIMB POWER, ENGINE RPM BEGAN TO FLUCTUATE 200-300RPM EITHER SIDE OF THE DESIRED SETPOINT. PILOT ELECTED TO NOT CONTINUE AND MAKE A PRECAUTIONARY LANDING. WHEN HE REDUCED POWER TO LAND, ENGINE BEGAN TO BACKFIRE. LANDING WAS UNEVENTFUL. SUBSEQUENT INSPECTION REVEALED THAT THE ROTOR RETAINING SCREWS IN THE RIGHT MAGNETO HAD LOOSENED UP AND FELL OUT. THE SCREWS WERE FOUND IN THE BOTTOM OF THE MAGNETO, THE ROTOR WAS LOOSE AND NOT IN ITS PROPER LOCATION. THESE SCREWS ARE NORMALLY STAKED THROUGH A WITNESS HOLE IN THE SIDE OF THE ROTOR HUB, ONLY ONE SCREW SHOWED EVIDENCE OF A VERY SLIGHT STAKE MARK, BUT CLEARLY NOT ENOUGH TO SECURE THE SCREW. THE ENGINE WAS INSPECTED FOR DAMAGE, THE FILTER FOR CONTAMINATES, COMPRESSION WAS CHECKED, THE RIGHT MAGNETO WAS CHANGED AND THE AIRCRAFT WAS RETURNED TO SERVICE WITH NO FURTHER ISSUES. MAGNETO TOTAL TIME IS UNKNOWN, IT WAS REMOVED WITH 122HRS SMOH. I USED 1HR AS IT WOULDN'T LET ME SUBMIT THE FORM WITH UNK