SDR 2024F00240

Service difficulty report · Starter Gen · Pilats PC1245

Difficulty date
August 31, 2024
Submitted
September 16, 2024
Operation
General aviation
Aircraft
N499CB
Make and model
Pilats PC1245
Aircraft serial
270
Aircraft time
10,123 hours, 8,126 cycles
Part
Starter Gen
Part number
23085029
Part serial
P1191
Condition
Failed
Location
Engine
Part time
440 hours, 399 cycles
Component
N/A
Stage of operation
CR
How discovered
O
Nature of condition
H, J
Precautionary procedure
A

As reported to the FAA. Reports are unverified, and codes are left as the FAA publishes them.

What was found

ROUGHLY 20-30 MINUTES INTO FLIGHT KBOI-KOGD, GEN 1 OFF AND N ESNTL BUS CAWS INDICATIONS ILLUMINATED. PILOT RAN QRH PROCEDURES BY RESETTING GEN 1, THEN PULLING THE STARTER CB AND RESETTING. NEITHER ACTION WAS SUCCESSFUL IN RE-ENGAGING GEN 1. AIRCRAFT IS EQUIPPED WITH AN STC THAT INSTALLS A 300 AMP GEN 2 SO NO EMERGENCY LOAD SHEDDING WAS REQUIRED. PILOT PERFORMED AN EMERGENCY GEAR EXTENSION FOR LANDING IN KOGD AND RECEIVED THREE GREEN LANDING GEAR INDICATIONS. AIRCRAFT LANDED AND TAXIED TO PARKING WITHOUT INCIDENT. MAINTENANCE INSPECTED AND FOUND GEN 1 BRUSHES WORN TO LIMITS. FAILED STARTER/GENERATOR 1 WAS REPLACED WITH AN OVERHAULED ST-GEN AND AIRCRAFT WAS RETURNED TO SERVICE. THIS PART NUMBER STARTER-GENERATOR HAS FAILED PREMATURELY DUE TO WORN BRUSHES ON SEVERAL OCCASIONS ON AIRCRAFT IN OUR FLEET. TYPICALLY, THIS OCCURS ON ST-GENS THAT HAVE BEEN OVERHAULED; IN THIS CASE THE ST-GEN HAD 439.5 HOURS TIME SINCE NEW. THIS ST-GEN HAS A 1200 HOUR OVERHAUL REQUIREMENT AND 600 HOUR BRUSH INSPECTION REQUIREMENT.