Service difficulty report · Thermostat

Difficulty date
February 1, 2024
Submitted
February 6, 2024
Operation
General aviation
Aircraft
N477GT
Aircraft time
10 hours
Engine
915IS
Engine time
10 hours
Part
Thermostat
Part number
48360
Condition
Detached
Location
Zone 400
Part time
10 hours
Stage of operation
TO
How discovered
V
Nature of condition
O, K
Precautionary procedure
E, R, A

As reported to the FAA. Reports are unverified, and codes are left as the FAA publishes them.

What was found

DURING TAKEOFF PILOT NOTICED LOSS OF ENGINE OIL PRESSURE. THE PILOT SHUT DOWN THE ENGINE IN FLIGHT TO PREVENT ENGINE DAMAGE. AIRCRAFT MADE AN EMERGENCY AUTO-ROTATION LANDING BACK TO THE RUNWAY. UPON INSPECTION IT WAS DETERMINED THAT THE THERMOSTAT HOUSING HALVES DETACHED AT THE JOINT THAT IS HELD TOGETHER BY A SNAP RING. THE DETACHED THERMOSTAT HOUSING CAUSED A SIGNIFICANT OIL LEAK ON TOP OF THE ENGINE AND LOSS OF ENGINE OIL PRESSURE. THE SNAP RING SECURING THE THERMOSTAT HOUSING HALVES WAS NOT FOUND TO BE SAFETY WIRED AND THE SNAP RING APPEARED TO BE TO LARGE TO SEAT PROPERLY WITHIN THE GROOVE IN THE THERMOSTAT HOUSING. THE FACTORY NEW AIRCRAFT WAS ON ITS FERRY FLIGHT TO BE DELIVERED TO A CUSTOMER.