Service difficulty report · Exhaust Pipe · Cirrus SR20

Difficulty date
April 15, 2024
Submitted
April 15, 2024
Operation
General aviation
Aircraft
N591DS
Make and model
Cirrus SR20
Aircraft serial
9279
Aircraft time
99 hours
Engine
Lyc
Engine time
99 hours
Part
Exhaust Pipe
Condition
Excess Play
Location
Engine
Part time
99 hours
Stage of operation
IN
How discovered
V
Nature of condition
O
Precautionary procedure
K

As reported to the FAA. Reports are unverified, and codes are left as the FAA publishes them.

What was found

DURING 100 HOUR INSPECTION, NOTICED AN EXCESSIVE AMOUNT OF EXHAUST RESIDUE BUILDUP IN COWLING, ON ENGINE, AND ON FIREWALL. FURTHER INSPECTION FOUND THAT BOTH THE NUMBER 2 AND NUMBER 4 EXHAUST PIPES WERE EXCESSIVELY LOOSE AND HAD A LOT OF PLAY. THE AMOUNT OF MOVEMENT IS EXCESSIVE AND IS ALLOWING EXHAUST BY-PRODUCTS TO ESCAPE THE EXHAUST SYSTEM IN THE ENGINE BAY, RATHER THAN BEING CONTAINED WITHIN THE EXHAUST SYSTEM AND BEING BLOWN OUT OF THE TAIL PIPE. THE TWO PIPES HAD ALSO BEEN RUBBING AGAINST EACH OTHER WHICH LED TO CHAFING OF BOTH PIPES. INSPECTED 4 OTHER AIRCRAFT WE OPERATE AND FOUND THAT ALL 4 AIRCRAFT HAD LOOSE EXHAUST PIPES WITH EXCESSIVE PLAY/MOVEMENT AND EXCESSIVE EXHAUST RESIDUE IN AND AROUND THE COWLING. CONCERNS OF NOT ONLY CARBON MONOXIDE, BUT ALSO HOW THE EXHAUST LEAK WILL AFFECT OTHER COMPONENTS IN THE ENGINE BAY. ISSUE HAS BEEN RASIED WITH CIRRUS.

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