Service difficulty report · Compressor · Cessna 525B

Difficulty date
May 17, 2024
Submitted
May 21, 2024
Operation
General aviation
Aircraft
N803SD
Make and model
Cessna 525B
Aircraft serial
0341
Aircraft time
7,574 hours, 5,586 cycles
Engine
Wilint FJ443A
Engine time
7,338 hours, 5,378 cycles
Part
Compressor
Part number
69026
Part serial
HW31258
Condition
Damaged
Location
Engine
Part time
7,338 hours, 5,378 cycles
Component
Engine · Wilint · FJ443A
Component part number
67000200
Stage of operation
IN
How discovered
V
Nature of condition
O
Precautionary procedure
K

As reported to the FAA. Reports are unverified, and codes are left as the FAA publishes them.

What was found

ENGINE EXHIBITED AN OIL LEAK WHICH WAS SUBSEQUENTLY TRACED TO A CRACK IN ENGINE GEARBOX HOUSING. ENG OEM DIRECTED TROUBLESHOOTING INCLUDING A VIBRATION SURVEY GROUND-RUN, REVEALED ENG VIBRATION LEVELS BEYOND LIMITS IAW ICA. ENGINE OEM. BORESCOPE INSPECTION OF ENG COMPRESSOR SECTION, REVEALED DAMAGE TO THE HPC BLADES & 1 LIBERATED 3RD-STAGE INTERMEDIATE IPC ROTOR BLADE. DISASSEMBLY OF ENGINE’S COMPRESSOR SECTION CONFIRMED 1 LIBERATED 3RD-STAGE IPC BLADE. IPC ROTOR IS A THREE-STAGE AXIAL COMPRESSOR. FURTHER DISASSEMBLY OF THE ENGINE REVEALED DOWNSTREAM SECONDARY DAMAGE TO HPC BLADES & OTHER ENG COMPONENTS.

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