Service difficulty report · Compressor · Cessna 525

Difficulty date
June 13, 2024
Submitted
June 13, 2024
Operation
General aviation
Make and model
Cessna 525
Aircraft serial
1057
Aircraft time
949 hours, 764 cycles
Engine
Wilint FJ441AP
Engine time
949 hours, 764 cycles
Part
Compressor
Part number
66032
Part serial
HW57820
Condition
Damaged
Location
Engine
Part time
949 hours, 764 cycles
Component
Engine · Wilint · FJ441AP
Component part number
7211201
Stage of operation
IN
How discovered
V
Nature of condition
O
Precautionary procedure
K

As reported to the FAA. Reports are unverified, and codes are left as the FAA publishes them.

What was found

ENGINE WAS RETURNED TO OUR REPAIR STATION FOR UNSCHEDULED REPAIR. THE ENGINE OEM PROVIDED A REPORT FROM THE AIRCRAFT OPERATOR STATING “AFTER CLIMB-OUT FOLLOWING TAKEOFF AS THE GEAR WAS RETRACTED THE CREW NOTICED A CHANGE IN SOUND CHARACTERISTICS FROM THE ENGINE AND POSSIBLY SOME VIBRATIONS. OTHER THAN THE SOUND AT HIGHER POWER SETTINGS AND POSSIBLE VIBRATION, THE ENGINE WAS OPERATING WITH NORMAL VALUES.” ENGINE OEM REPORTED THE AIRCRAFT COMPLETED A 36-MINUTE FLIGHT WHICH DEPARTED FROM TRF AND LANDED IN ESGG. ENGINE OEM DIRECTED SERVICE CENTER PERSONNEL TO COMPLETE A BORESCOPE INSPECTION, WHICH SUBSEQUENTLY REVEALED ONE LIBERATED INTERMEDIATE PRESSURE COMPRESSOR (IPC) ROTOR. DISASSEMBLY OF ESN 290519 IN OUR REPAIR STATION CONFIRMED ONE MISSING IPC ROTOR BLADE ACCOMPANIED BY SECONDARY DAMAGE TO FAN STATOR VANE TRAILING EDGES. INSPECTION OF THE IPC STATOR VANES AND HIGH PRESSURE COMPRESSOR ROTOR REVEALED NO DAMAGE, INDICATING THE LIBERATED IPC BLADE DID NOT ENTER THE ENGINE CORE.

More about the Cessna 525