Service difficulty report · Lifter

Difficulty date
August 13, 2024
Submitted
August 13, 2024
Operation
General aviation
Engine
Cont TSIO520R
Part
Lifter
Condition
Corroded
Location
Engine
Stage of operation
NR
How discovered
9
Nature of condition
O
Precautionary procedure
O

As reported to the FAA. Reports are unverified, and codes are left as the FAA publishes them.

What was found

RECEIVED FACTORY REMANUFACTURED TSIO520 R9B FROM CAT. PRIOR TO REMOVING THE ENGINE FROM THE SHIPPING CRATE A PITTED AND MARRED LIFTER WAS DISCOVERED. ENGINE SN 1046657. CAT RETURNED THAT ENGINE AND SENT ME A REPLACEMENT ENGINE SN 1047255. PRIOR TO INSTALLATION IN THE AIRCRAFT IT WAS DISCOVERED ONE LIFTER WAS NOT ROTATING. CAT RETURNED THAT ENGINE. I THEN VISITED THE CAT FACTORY AND MET WITH THE CEO, DIRECTORS OF OPERATIONS, QA AND ENGINEERING TO DISCUSS THESE PARTS FAILURES. I HAVE RECEIVED A THIRD ENGINE AND ALL LIFTERS APPEAR NORMAL. I DON’T KNOW WHAT IS HAPPENING AT THE FACTORY BUT OBVIOUSLY THERE IS SOME SERIOUS LACK OF QA ISSUES AS EVIDENCED BY MY EXPERIENCE AND THE RECENT COUNTER WEIGHT AD.