Service difficulty report · Stud · Diamon DA20C1

Difficulty date
August 22, 2024
Submitted
August 22, 2024
Operation
General aviation
Aircraft
N493PA
Make and model
Diamon DA20C1
Aircraft serial
CO293
Aircraft time
4,247 hours
Engine
Cont IO240B
Engine time
2,148 hours
Propeller
Snsnch W69EK63
Part
Stud
Part number
401852
Condition
Sheared
Location
Engine
Part time
2,148 hours
Component
Engine · Cont · IO240B32B
Component part number
IO240B
Stage of operation
CR
How discovered
O
Nature of condition
E, R
Precautionary procedure
A, E

As reported to the FAA. Reports are unverified, and codes are left as the FAA publishes them.

What was found

AIRCRAFT ON RETURN FROM SORTIE EXPERIENCED ROUGH RUNNING ENGINE AND SEVER VIBRATION. PILOT ELECTED TO SHUT DOWN THE ENGINE AND LAND IN A FIELD NEAR THE PUEBLO COLORADO AIRPORT. MAINTENANCE RECOVERED THE AIRCRAFT AND BROUGHT BACK TO PUEBLO CO. CAE MAINTENANCE FACILITY. UPON INSPECTION OF ENGINE, MAINTENANCE FOUND #4 CYLINDER EXHAUST ROCKER ARM STUDS SHEARED OFF AND LAYING IN CYLINDER COVER, CYLINDER EXHAUST WAS UNABLE TO EXIT THE ENGINE AND WAS BACKING UP INTO THE OTHER CYLINDERS CAUSING SEVERE BACK PRESSURE. THE TWO STUDS THAT SECURE THE ROCKER ARM IN THE CYLINDER SHEARED OFF ALLOWING THE ROCKER ARM TO MALFUNCTION. INSPECTION OF THE OTHER 60 AIRCRAFT DETERMINED NO VISIBLE MALFUNCTION COULD BE DETECTED. ALL AIRCRAFT ARE OPERATING NORMAL.

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