SDR 2025F00118

Service difficulty report · Windshield · Lear 45LEAR

Difficulty date
May 7, 2025
Submitted
May 7, 2025
Operation
General aviation
Aircraft
N799WW
Make and model
Lear 45LEAR
Aircraft serial
2085
Aircraft time
8,338 hours, 6,789 cycles
Part
Windshield
Part number
6656100000003
Part serial
2815
Condition
Cracked
Location
Zone 200
Part time
2,437 hours, 2,073 cycles
Stage of operation
CL
How discovered
V
Nature of condition
O
Precautionary procedure
B, A

As reported to the FAA. Reports are unverified, and codes are left as the FAA publishes them.

What was found

ON THE AFTERNOON OF APRIL 30TH 2025 AT 1500 EST, AIRCRAFT N799WW DEPARTED KHXD HEADED TO KCLE. AT APPROXIMATELY 19,000 FEET THE CREW HEARD A LOUD BAND AND SAW THAT THE LH WINDSHIELD WAS SHATTERED. THERE WERE NO ABNORMAL INDICATIONS OR PRIOR WARNINGS. THE CREW IMMEDIATELY DESCENDED TO 10,000 FEET AND DECLARED AN EMERGENCY. THEY THEN PROCEEDED TO THE PLANNED DEPARTURE ALTERNATE KSAV. AIRCRAFT N740KD WAS REPOSITIONED TO RECOVER THE FLIGHT. MAINTENANCE CALLED AN AOG COMPANY TO EVALUATE THE WINDSHIELD. THEY COULD NOT DETERMINE WHAT CAUSED THE WINDSHIELD TO SHATTER. THEY REMOVED AND REPLACED THE LH WINDSHIELD WITH A NEW WINDSHIELD PER THE AMM. SEE ATTACHED LBE FOR WORK PERFORMED. THE AIRCRAFT IS SCHEDULED TO RETURN TO KCLE 5/5/2025 AT 1000 EST. WINDSHIELD IN SERVICE SINCE 2016.