Service difficulty report · Fuel Cell · Piper PA44180

Difficulty date
July 14, 2025
Submitted
July 14, 2025
Operation
General aviation
Aircraft
N450VV
Make and model
Piper PA44180
Aircraft serial
4496113
Aircraft time
6,994 hours
Part
Fuel Cell
Part number
P4697
Part serial
CR641
Condition
Collapsed
Location
Zone 500
Part time
298 hours
Stage of operation
CR
How discovered
O
Nature of condition
Y
Precautionary procedure
E, B, A

As reported to the FAA. Reports are unverified, and codes are left as the FAA publishes them.

What was found

AIRCRAFT INSPECTED AFTER EMERGENCY LANDING AT OFFUTT AFB, NE. DETERMINED LH FUEL TANK TO BE EMPTY AND LH FUEL GAUGE READING 20 GALLONS. FUELED AIRCRAFT AND RAN, NO DISCREPANCIES NOTED. AIRCRAFT FLOWN BACK TO CBF AIRPORT. DRAINED FUEL FROM AIRCRAFT. REMOVED LH FUEL CELL ACCESS PANEL. FOUND FUEL BLADDER TO HAVE COLLAPSED ON ITSELF. FOUND AFT PORTION OF BLADDER DISLODGED FROM VELCRO. STRAIGHTENED FUEL BLADDER AND REATTACHED TO EXISTING VELCRO. ADDED NEW PIECE OF VELCRO TO TANK TO HELP MAINTAIN SHAPE OF TANK. REINSTALLED ACCESS PANEL WITH NEW GASKET. REMOVED RH FUEL CELL ACCESS PANEL, FUEL BLADDER, NO DISCREPANCIES NOTED. REINSTALLED ACCESS PANEL WITH NEW GASKET. REFUELED AIRCRAFT, VERIFYING ACCURACY OF FUEL GAUGES DURING REFUELING, NO LEAKS DETECTED. RAN AIRCRAFT, NO DISCREPANCIES NOTED. LH FUEL TANK P/N P4697 S/N CR641 (FFC MANUFACTURING) WAS INSTALLED IN THIS AIRCRAFT NEW ON 26SEP2024, IT CURRENTLY HAS 298.2 HOURS TOTAL TIME. DURING TROUBLESHOOTING AND INSPECTION IT APPEARS FUEL CELL IS EXTREMELY PLIABLE (PREVIOUS TANK MORE RIGID AND KEPT SHAPE MUCH BETTER) AND INSUFFICIENT ATTACHMENTS.

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