Service difficulty report · Filter Adapter · Cessna 172E

Difficulty date
July 14, 2025
Submitted
October 29, 2025
Operation
General aviation
Aircraft
N3779S
Make and model
Cessna 172E
Aircraft serial
17250979
Aircraft time
2,655 hours
Engine
Cont O300D
Engine time
1,504 hours
Part
Filter Adapter
Part number
05560101
Condition
Backed Out
Location
Zone 400
Stage of operation
CR
How discovered
O
Nature of condition
K
Precautionary procedure
A

As reported to the FAA. Reports are unverified, and codes are left as the FAA publishes them.

What was found

OIL FILTER ADAPTER BECAME LOOSE FROM ACCESSORY CASE CAUSING LOSS OF ENGINE OIL AND SUBSEQUENT ENGINE FAILURE. ADAPTER IS SUBJECT TO AD 96-12-22 AND WAS RECENTLY INSPECTED WITH NO DEFECTS NOTED, HOWEVER AN ENTRY WAS MADE IN THE AIRCRAFT RECORDS THAT THERE WAS A TORQUE CHECK DONE AS PART OF AD COMPLIANCE (NOTE: THE AD DOES NOT SPECIFY THIS ACTION UNLESS THERE ARE CERTAIN CONDITIONS). IT WAS FOUND UPON DISASSEMBLY OF THE FAILED ENGINE THAT THE ADAPTER AND THE INTERNAL MOUNTING THREADS IN THE ACCESSORY CASE WERE DAMAGED. THE CASE THREADS HAD GALLING WITH SOME SHARP AND STRETCHED THREADS, ONLY THE OUTERMOST THREAD APPEARED INTACT, THE SEALING O-RING WAS FOUND TO BE JAMMED PARTIALLY IN THE NUT TO ADAPTER THREADS WHICH COULD HAVE CAUSED A FALSE TORQUE READING. THIS ENGINE WAS PURCHASED USED AND HAD BEEN IN SERVICE ON THIS AIRCRAFT FOR APPROXIMATELY 100 HOURS. IT IS SUSPECTED ADAPTER HAD BEEN OVER-TORQUED AT SOME POINT IN ITS TIME IN SERVICE AND THREAD DAMAGE ENSUED LEADING TO EVENTUAL FAILURE. POSSIBLE CORRECTIVE ACTION COULD BE PERIODIC ADAPTER REMOVAL AND THOROUGH INSPECTION OF BOTH ADAPTER AND ACCESSORY CASE THREADS. THERE MAY BE CAUSE TO REQUIRE AN INSPECTION TO ESTABLISH THREAD CONDITION TO DETERMINE IF AD 96-12-22 NEEDS REVISED.

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