Service difficulty report · Crankcase

Difficulty date
November 20, 2025
Submitted
November 20, 2025
Operation
General aviation
Aircraft
N957ER
Engine
Lyc IO360L2A
Engine time
2,451 hours
Part
Crankcase
Part number
LW184025
Part serial
L3962151E
Condition
Gouged
Location
Engine
Part time
2,451 hours
Stage of operation
IN
How discovered
V
Nature of condition
O
Precautionary procedure
K

As reported to the FAA. Reports are unverified, and codes are left as the FAA publishes them.

What was found

DURING DISASSEMBLY OF THE ENGINE FOR OVERHAUL DAMAGE WAS FOUND ON THE LEFT CRANKCASE HALF AT EACH OF THE 4 THRU STUD CYLINDER PAD LOCATIONS. THE DAMAGE APPEARS TO BE A GOUGE DISPLACING SOME OF THE ALUMINUM CRANKCASE PAD DOWN INTO EACH OF THE THRU STUD BORE LOCATIONS AND SLIGHTLY ELONGATING . UPON REVIEW OF THE LOGBOOK IT WAS DETERMINED THAT THE CYLINDERS HAD NOT BEEN REMOVED OR REPLACED SINCE MANUFACTURE OF THE ENGINE. I BELIEVE THIS DAMAGE LIKELY OCCURRED DURING MANUFACTURE WHEN THE CRANKCASE HALF WAS PLACED INTO A JIG THAT WAS SLIGHTLY MISALIGNED.