Service difficulty report · Spark Plug · Piper J3C65

Difficulty date
November 23, 2025
Submitted
January 22, 2026
Operation
General aviation
Aircraft
N77541
Make and model
Piper J3C65
Aircraft serial
22031
Aircraft time
3,842 hours
Engine
Cont IO550N
Engine time
2,492 hours
Propeller
Mtprop MTV14D
Part
Spark Plug
Part number
RHB32S
Condition
Cracked
Location
Cylinder #3
Stage of operation
CR
How discovered
O
Nature of condition
R, J, E
Precautionary procedure
A

As reported to the FAA. Reports are unverified, and codes are left as the FAA publishes them.

What was found

LEVELED AT 4000FT, ENGINE POWER WAS REDUCED TO 80% WITH FUEL CONSUMPTION LEANED TO 17GAL/HR. AFTER BEING SET IN THIS CRUISE PROFILE FOR APPROXIMATELY 2 MINUTES, THE ENGINE BEGAN TO RUN ROUGH. THE PILOT THEN RICHENED THE MIXTURE WHICH DID NOT FIX THE ISSUE, HE PREFORMED MULTIPLE TROUBLE SHOOTING THROTTLE AND MIXTURE ADJUSTMENTS, BUT NONE OF THESE REMEDIED THE ISSUE EITHER PROMPTING THE RETURN TO KDPA. DURING INSPECTION I REMOVED SPARK PLUGS FROM CYLINDER #3 DUE TO CHT READING LOW ON DIAGNOSTIC RUN. VISUALLY INSPECTED AND TESTED TOP AND BOTTOM SPARK PLUGS; FOUND CERAMIC INSULATORS TO BE CRACKED ON BOTH SPARK PLUGS.

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