Service difficulty report · Trunnion · Raythn HAWKER900XP

Difficulty date
December 2, 2019
Submitted
December 19, 2019
Operation
General aviation
Aircraft
N163DK
Make and model
Raythn HAWKER900XP
Aircraft serial
HA0042
Aircraft time
6,073 hours, 4,285 cycles
Part
Trunnion
Part number
S259W006344
Condition
Damaged
Location
Rt Mlg
Part time
6,073 hours, 4,285 cycles
Stage of operation
IN
How discovered
9
Nature of condition
O
Precautionary procedure
K

As reported to the FAA. Reports are unverified, and codes are left as the FAA publishes them.

What was found

WHILE INSTALLING THE RIGHT MLG LEG WE NOTICED THAT THE FWD UPPER AND LOWER TRUNNION ATTACH POINTS, WHERE THE BARREL NUTS SLIDE INTO, BOTH HAD GROOVES WORN INTO THEM AND CHAFFED REALLY BAD ALL AROUND. TOP BARREL NUT HOLE HAD A GROOVE THAT MEASURED ABOUT .035" IN DEPTH AND BOTTOM HAD A GROOVE DEPTH OF ABOUT .025". THE GROOVE DOES NOT GO COMPLETELY AROUND THE CIRCUMFERENCE OF THE HOLE, MAYBE A 1/3 OF THE HOLE, ON TOP AND BOTTOM HOLE. BOTH BARREL NUT HOLES ALSO HAVE DEEP SCRATCHES THE RUN PERPENDICULAR TO THE CHAFFING. I'M NOT SURE HOW THIS AREA GETS CHAFFED THIS BAD BECAUSE THESE BOLTS GET TORQUED TO A SUBSTANTIAL AMOUNT, 72.0 TO 82.0 LB FT FOR TOP AND 160.0 TO 180.0 LB FT FOR THE BOTTOM. THERE IS ALSO NO RECORD OF THE LANDING GEAR EVER BEING OUT OF THIS AIRCRAFT SO THIS DAMAGE MAY HAVE BEEN CAUSED AT THE FACTORY.