Service difficulty report · O-Ring · Boeing 767238

Difficulty date
October 10, 2010
Submitted
October 17, 2010
Operation
General aviation
Aircraft
N673BF
Make and model
Boeing 767238
Aircraft serial
23402
Aircraft time
61,822 hours, 27,176 cycles
Engine
Pwa JT9D7R4D
Engine time
44,738 hours, 21,116 cycles
Part
O-Ring
Part number
M832481216
Condition
Failed
Location
Hydraulic Pump
Part time
23 hours, 5 cycles
Component
Hydraulic Pump
Component part number
6506606
Stage of operation
CR
How discovered
O
Nature of condition
K, J
Precautionary procedure
E, A

As reported to the FAA. Reports are unverified, and codes are left as the FAA publishes them.

What was found

DURING CRUISE FLIGHT, AT APPROX 3:22 AFTER TAKEOFF, OBSERVED NR2 ENGINE OIL QTY STARTED TO SHOW A POSSIBLE LOSS OF OIL AT A RATE OF 1 QT EVERY 3 MINUTES. WHEN QTY REACHED 3 QTS, ENGINE BROUGHT BACK TO IDLE & SHUTDOWN INITIATED. ACFT LANDED WITH A TOTAL FLIGHT TIME OF 6.1 HOURS. RT ENGINE COWLING OPENED AND EVIDENCE OF OIL LEAKAGE DISCOVERED. DURING MOTORING OF ENGINE, WITNESSED OIL LEAKING FROM BETWEEN ENGINE DRIVEN HYD PUMP & PUMP MOUNTING FLANGE ON GEARBOX. PUMP REMOVED & SPLINE SHAFT O-RING REPLACED. PUMP REINSTALLED IAW AMM 29-11-05. ENGINE MOTORED, NO LEAK DETECTED. ENGINE OPERATED FOR FURTHER INSP & NO LEAKS NOTED. NOTE: O-RING REPLACED 23.3 FLT HOURS EARLIER FOR EVIDENCE OF OIL LEAKING IN SAME AREA. ACFT OPERATED FOR 11.5 HOURS, SMALL AMOUNT OF OIL WITNESSED AT THE BOTTOM OF COWLING & ENGINE GEARBOX WAS AGAIN INSPECTED TO INSURE OIL WAS RESIDUAL FROM PREVIOUS OIL LOSS. THE QTY HAD DROPPED 1 QT IN 11.5 HOURS.