SDR 32029A

Service difficulty report · Cable · Waco UPF7

Difficulty date
July 15, 2004
Submitted
July 15, 2004
Operation
General aviation
Aircraft
N32029
Make and model
Waco UPF7
Aircraft serial
5660
Part
Cable
Condition
Broken
Location
Oil Tank
Part time
5,500 hours
Stage of operation
IN
How discovered
V
Nature of condition
O
Precautionary procedure
K

As reported to the FAA. Reports are unverified, and codes are left as the FAA publishes them.

What was found

CABLE ASSEMBLY THAT SECURES THE OIL TANK BROKE ON REINSTALLATION OF THE OIL TANK. ON FIRST LOOK, THE CABLE ENDS APPEARED TO BE THE OLD STYLE WOVEN CABLE SPLICE. AFTER THE CABLE BROKE WHILE TIGHTENING THE TURNBUCKLE, IT WAS FOUND THE CABLE WAS WRAPPED AROUND THE THIMBLE, SAFETY WIRE WAS WRAPPED AROUND THE TWO PIECES OF CABLE, AND THE JOINT SOLDERED. THE AIRCRAFT WAS REBUILT IN 1987. THE LOGBOOK ENTRIES DO NOT INDICATE WHETHER THE CABLE WAS CHANGED. HAD THE CABLE FAILED, THE OIL TANK WOULD HAVE NOT BEEN RESTRAINED AND FREE TO MOVE ON THE TUBING MOUNT. THIS TYPE OF CABLE SPLICE IS UNAIRWORTHY AND PRESENTED A SIGNIFICANT SAFETY HAZARD. NICOPRESS SLEEVES WOULD HAVE BEEN THE APPROPRIATE METHOD TO FABRICATE THE CABLE.

More about the Waco UPF-7