Service difficulty report · Transducer · Lear 60LEAR

Difficulty date
September 28, 2020
Submitted
September 30, 2020
Operation
Air carrier
Aircraft
N168ZZ
Make and model
Lear 60LEAR
Aircraft serial
078
Aircraft time
6,599 hours, 4,041 cycles
Part
Transducer
Part number
40911
Part serial
5581
Condition
Erratic
Location
#4 Main Wheel
Part time
6,599 hours, 4,041 cycles
Stage of operation
TX
How discovered
O
Nature of condition
J
Precautionary procedure
C

As reported to the FAA. Reports are unverified, and codes are left as the FAA publishes them.

What was found

REPETITIVE FAILURES OF NOSE WHEEL STEERING FAILURE. AFTER EXTENSIVE HOURS OF TROUBLESHOOTING CONTACT WITH LEARJET ENGINEERING SUPPORT, AND REPLACEMENT OF THE NOSE WHEEL STEERING SERVO, WE HAVE FOUND THAT THE PROBLEM WAS DUE TO A BAD NR 4 MAIN WHEEL SPEED SENSOR (TRANSDUCER). NOTHING IN THE MAINTENANCE MANUAL OR TROUBLESHOOTING PROCEDURES EVEN SUGGESTS THAT A WHEEL SPEED SENSOR CAN CAUSE THIS PROBLEM. THE TECHNICIANS HERE DID A GOOD JOB OF ISOLATING AND FINDING THE PROBLEM. IN REALITY, LEARJET DID NOT HAVE AN EXPLANATION FOR WHAT WAS HAPPENING. THE LEAD TECHNICIAN REALIZED THAT THE FAILURE WAS NOT OCCURRING WHILE PERFORMING THE OPERATION CHECKS STATICALLY. IT ONLY OCCURRED WHILE TAXING AND AT A CERTAIN SPEED. IN SHORT, THE NR 4 SPEED SENSOR WAS FAILING ONLY AT ABOUT THE 10 KNOT RANGE OF WHEEL SPEED. AT ZERO KNOTS AND ABOVE 50 KNOTS THE SENSOR WAS OK, BUT AT AROUND 10 KNOTS THE COMPUTER SHOWED EXTREME ERRATIC READINGS. THE COMPUTER SHOWED ALL OTHER WHEEL SPEED SENSORS OPERATING NORMALLY.