Service difficulty report · Thrust Bearing · Airtrc AT802A

Difficulty date
September 25, 2018
Submitted
October 19, 2018
Operation
General aviation
Filed by
5JRR748C
Stallings Aircraft Propeller, LLC
Aircraft
N804WW
Make and model
Airtrc AT802A
Aircraft serial
802A0667
Propeller
Hartzl HCB5MP3
Part
Thrust Bearing
Part number
840118
Condition
Worn
Location
Propeller
Part time
827 hours
Component
Propeller · Hartzl · HCB5MP3F
Stage of operation
AG
How discovered
O
Nature of condition
O
Precautionary procedure
A

As reported to the FAA. Reports are unverified, and codes are left as the FAA publishes them.

What was found

PROPELLER HUB PILOT TUBES SHOW ACCELERATED WEAR AT 827 HOURS SINCE NEW. PROPELLER THRUST BEARINGS SHOW ACCELERATED WEAR AS WELL. WE BELIEVE THE GREASE THAT THIS PROPELLER WAS LUBRICATED WITH WAS BROKEN DOWN TO THE CONSISTENCY OF ENGINE OIL. DUE TO THE LACK OF LUBRICATION, OUR OPINION IS THIS IS WHERE THE EXCESSIVE WEAR IS COMING FROM. WITH A NEW STYLE GREASE FORMULATION OVER THE PAST YEAR AND A HALF WE HAVE NOTED SEVERAL PROPELLERS COME INTO OUR REPAIR STATION FOR ROUTINE MAINTENANCE THAT EXHIBITED THE SAME ISSUE. THIS PROPELLER HAS SHOWED THE MOST EXCESSIVE WEAR WITH LACK OF HOURS ONLY BEING 827 HOURS SINCE NEW.