Service difficulty report · Cover · Honda HA420

Difficulty date
August 2, 2026
Submitted
September 15, 2026
Operation
Air carrier
Aircraft
N909BP
Make and model
Honda HA420
Aircraft serial
42000099
Aircraft time
2,174 hours, 1,589 cycles
Engine
Honda HF120
Engine time
2,138 hours, 1,561 cycles
Part
Cover
Part number
4JQT413121Q0A010
Condition
Separated
Location
Right Engine
Part time
2,138 hours, 1,561 cycles
Stage of operation
TX
How discovered
V
Nature of condition
O, C
Precautionary procedure
K

As reported to the FAA. Reports are unverified, and codes are left as the FAA publishes them.

What was found

HONDAJET N909BP, 42000099, TAXIED OUT ON SUNDAY, AUGUST 2, AND THE LINE SERVICE PERSONNEL FOUND A 7" X 2" CURVED STAINLESS-STEEL PLATE/PIECE WITH P/N - 4JQT4-13121-Q0A-0100 LAYING ON THE GROUND WHERE THE AIRCRAFT HAD PARKED. A SECUITY VIDEO SHOWED AN OBJECT BEING EJECTED FROM THE EXHAUST PATH OF THE RIGHT ENGINE. HONDAJET TECH SUPPORT CONFIRMED THAT THIS WAS ONE OF THE "GG CASE BOLT COVERS", ONE OF 6 TOTAL PER ENGINE. HONDAJET TECH SUPPORT FURTHER STATED THAT THESE COVERS HAD BEEN FOUND MISSING AND/OR BROKEN IN SEVEREAL ENGINES THAT HAD BEEN REMOVED FOR OTHER MAINTENANCE (POSSIBLY LOSING THEIR COVERS IN FLIGHT), AND ONLY ONE OTHER COVER HAD BEEN FOUND FROM AN OPERATIONAL AIRCRAFT. A BORSCOPE INSPECTION OF BOTH ENGINES ON 42000099 WAS ACCOMPLISHED, VERIFYING THAT ONE COMPLETE COVER WAS MISSING FROM THE RIGHT ENGINE AND THAT ABOUT 25% OF A COVER WAS MISSING FROM THE LEFT ENGINE. HONDAJET AND GE HONDA AERO ENGINES ISSUED A LETTER FOR CONTINUED OPERATION.

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