Service difficulty report · Gearshaft · Lear 60LEAR

Difficulty date
February 27, 2004
Submitted
March 17, 2004
Operation
Air carrier
Aircraft
N50558
Make and model
Lear 60LEAR
Aircraft serial
60267
Aircraft time
55 hours, 46 cycles
Engine
Pwa PW305A
Engine time
55 hours, 46 cycles
Part
Gearshaft
Part number
30B445001
Part serial
SNA001C3PD
Condition
Leaking
Location
Right Engine
Part time
55 hours, 46 cycles
Stage of operation
CL
How discovered
O
Nature of condition
K, J
Precautionary procedure
E, A

As reported to the FAA. Reports are unverified, and codes are left as the FAA publishes them.

What was found

FOUR MINUTES AFTER TAKEOFF THE MAIN OIL PRESSURE WARNING LIGHT CAME ON FOLLOWED SIX SECONDS LATER BY THE OIL PRESSURE DROPPING TO ZERO. ENGINE SHUTDOWN INTITIATED AND THE AIRCRAFT WAS DIVERTED TO BDL. ENGINE OIL WAS DISCOVERED ON THE FUSELAGE, TAIL, AND THE INNER AND OUTER ENGINE COWLINGS. IT WAS FOUND THAT ONLY EIGHT OUNCES OF OIL WERE IN THE RESERVOIR. ENGINE WAS REMOVED AND SENT TO PWC FOR REPAIR. THE TEARDOWN REPORT FOUND THAT AN OIL GALLERY PLUG PN ST3744 WAS NOT PROPERLY SWAGGED IN PLACE AND HAD COME LOOSE ALLOWING OIL TO ENTER THE STARTER/GENERATOR GEARSHAFT, ESCAPE INTO THE STARTER DRAIN AND SUBSEQUENTLY OUT THE DRAIN MAST.