Service difficulty report · Duct · Snias AS350B3

Difficulty date
December 20, 2016
Submitted
December 22, 2016
Operation
Air carrier
Aircraft
N866MB
Make and model
Snias AS350B3
Aircraft serial
7826
Aircraft time
387 hours, 1,206 cycles
Engine
Tmeca ARRIEL2D
Engine time
387 hours
Part
Duct
Part number
350A72072001
Condition
Debonded
Location
Bleed Mixing
Part time
387 hours
Stage of operation
CR
How discovered
O
Nature of condition
B
Precautionary procedure
H

As reported to the FAA. Reports are unverified, and codes are left as the FAA publishes them.

What was found

DURING CRUISE, WITH CABIN BLEED AIR HEATER AND DEMISTER SYSTEMS OPERATING. NOTICED A CHANGE IN THE SOUND OF THE HEATER SYSTEM AND AN INCREASE IN AIRFLOW FROM BOTH SYSTEMS. AROUND 10 SECONDS LATER NOTICED AN ODOR DESCRIBED AS HOT PLASTIC. THE HEATER AND DEMISTER WERE TURNED OFF AND VENTILATED THE CABIN. THE FLIGHT CONTINUED NORMALLY TO THE DESTINATION. MAINTENANCE FOUND THE BLEED AIR MIXING DUCT DEFECTIVE. THE INNER WALL OF THE DOUBLE WALL TUBING HAD DEBONDED AND PEELED DOWN OBSTRUCTING THE MIXING OF AMBIENT AIR WITH ENGINE BLEED AIR. THE HOT ENGINE BLEED AIR CONTACTING THE INNER WALL OF THE FAILED AIR DUCT WAS THE SOURCE OF THE ODOR. THE BLEED AIR MIXING DUCT WAS REPLACED AND THE AIRCRAFT WAS RETURNED TO SERVICE AFTER A SATISFACTORY FUNCTIONAL TEST OF THE SYSTEMS.