Service difficulty report · Muffler · Cessna 310R

Difficulty date
April 29, 2024
Submitted
May 1, 2024
Operation
General aviation
Aircraft
N1274G
Make and model
Cessna 310R
Aircraft serial
310R0001
Aircraft time
6,588 hours
Engine
Cont IO520MB
Part
Muffler
Part number
08525971
Condition
Separated
Location
Zone 500
Part time
2,000 hours
Component
Lh Engine · Cont · IO520MB
Component part number
NA
Stage of operation
IN
How discovered
V
Nature of condition
O
Precautionary procedure
K

As reported to the FAA. Reports are unverified, and codes are left as the FAA publishes them.

What was found

DURING VISUAL INSPECTION PRIOR TO MAINTENANCE RH MUFFLER OF LH ENGINE WAS FOUND TO BE COMPLETELY SEPARATED FROM FORWARD PIVOT ADAPTER TUBE AT TUBE-TO-MUFFLER WELD. THE WELD HAD FAILED THE COMPLETE CIRCUMFERENCE OF THE MUFFLER-TUBE JOINT. THERE WAS EVIDENCE OF HEAT DAMAGE IN THE IMMEDIATE AREA INCLUDING THE INBOARD COWLING DOOR, LOCAL WIRING AND PAINT. THE ENGINE AND EXHAUST HAD BEEN OVERHAULED AND INSTALLED 9.1 HRS PRIOR TO FINDING THE DAMAGE. UPON INSPECTION OF THE WELD SEAM AND SURROUNDING AREA NO OBVIOUS DISCREPANCIES OR SOURCE DAMAGE WERE NOTED. POSSIBLE CAUSES ARE FAULTY WELD OR OVER-COMPRESSION OF PIVOT JOINT HALVES DURING INSTALLATION, PREVENTING ADEQUATE MOVEMENT DURING ENGINE OPERATION.

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