Service difficulty report · Lever · Bombdr BD1001A10

Difficulty date
August 30, 2023
Submitted
October 12, 2023
Operation
Air carrier
Aircraft
N218A
Make and model
Bombdr BD1001A10
Aircraft serial
9260
Aircraft time
5,178 hours, 1,680 cycles
Part
Lever
Part number
GC41323401
Condition
Mismarked
Location
Zone 300
Stage of operation
IN
How discovered
9
Nature of condition
W
Precautionary procedure
K

As reported to the FAA. Reports are unverified, and codes are left as the FAA publishes them.

What was found

DURING AN INSPECTION THE RUDDER TRAVEL WAS NOTED TO BE BEYOND LIMITS. FURTHER INVESTIGATION FOUND THE RUDDER IDLER LEVER ASSEMBLY PART NUMBER GC413-2340-1 , WHICH HAD BEEN REMOVED TO FACILITATE MAINTENANCE AND REINSTALLED DURING THIS VISIT WAS IMPROPERLY MARKED “UP AND DOWN” MARKINGS WERE INVERTED ON THE PART DURING MANUFACTURING. THIS LED TO INCORRECT RUDDER DEFLECTIONS AS ONE LEG OF THE IDLER LEVER IS LONGER THAN THE OTHER. RUDDER IDLER LEVER MEASUREMENTS WERE TAKEN AND SENT TO BOMBARDIER ENGINEERING AND THEY CONFIRMED PART WAS INCORRECTLY MARKED BASED ON THE ARM DIMENSIONS.