Service difficulty report · Coil · Cessna 152

Difficulty date
June 5, 2024
Submitted
September 9, 2024
Operation
General aviation
Aircraft
N49276
Make and model
Cessna 152
Aircraft serial
15281217
Aircraft time
22,574 hours
Engine
Lyc O235L2C
Engine time
498 hours
Part
Coil
Part number
M3975
Part serial
071322
Condition
Defective
Location
Magneto
Part time
498 hours
Component
Magneto · Slick
Component part number
4381
Stage of operation
IN
How discovered
V
Nature of condition
O
Precautionary procedure
K

As reported to the FAA. Reports are unverified, and codes are left as the FAA publishes them.

What was found

DURING 500HR INTERNAL INSPECTION OF MAGNETO, COIL TAB WAS FOUND TO HAVE A MANUFACTURING DEFECT AND NOT SYMETRICAL. IT APPEARS THE COIL TAB WAS MACHINE PUNCHED DURING MANUFACTURING AND THE METAL WAS NOT PROPERLY POSITIONED IN THE PUNCH PRESS CAUSING THE METAL COIL TAB TO BE SHORT OF DIMENSIONAL WIDTH AND HAVE AN ENTIRELY STRAIGHT EDGE ON ONE SIDE, WHILE THE OPPOSITE SIDE IS CURVED. THIS TAB SHOULD BE SYMMETRICAL. THIS HAS RESULTED IN EXCESSIVE AND WEAR ON THE TAB AS IT WAS ALLOWED TO ONLY PARTIALLY SIT ON THE COIL TAB. THIS WAS THE FIRST 500 HOUR INSPECTION ON THIS MAGNETO SINCE MANUFACTURE.

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