Service difficulty report · Gear · Cessna 152

Difficulty date
August 27, 2024
Submitted
September 9, 2024
Operation
General aviation
Aircraft
N5318M
Make and model
Cessna 152
Aircraft serial
15284529
Aircraft time
23,837 hours
Engine
Lyc O235L2C
Engine time
495 hours
Part
Gear
Part number
M3827
Part serial
NA
Condition
Damaged
Location
Magneto
Part time
495 hours
Component
Magneto · Slick
Component part number
4381
Stage of operation
IN
How discovered
V
Nature of condition
P
Precautionary procedure
K

As reported to the FAA. Reports are unverified, and codes are left as the FAA publishes them.

What was found

CAM GEAR WAS IMPROPERLY INSTALLED/SEATED DURING MANUFACTURE, WHICH CAUSED EXCESSIVE WEAR AND DAMAGE TO THE CAM GEAR DURING ROTATION AGAINST THE DISTRIBUTOR GEAR. THIS WAS THE FIRST 500HR INSPECTION SINCE THE MAGNETO WAS MANUFACTURED.

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