SDR 95ZZZX4066

Service difficulty report · Screw

Difficulty date
July 19, 1995
Submitted
March 26, 2000
Operation
General aviation
Filed by
UU2R227L
Woodward Inc
Engine
Ge CF680C2A5
Part
Screw
Part number
1037642
Condition
Broken
Location
Fuel Control
Component
Woodward · 8061888
Stage of operation
IN
Nature of condition
O
Precautionary procedure
K

As reported to the FAA. Reports are unverified, and codes are left as the FAA publishes them.

What was found

WOODWARD HAS RECENTLY FOUND SEVERAL INSTANCES OF BROKEN SCREWS WHILE DIS-ASSEMBLING FUEL CONTROLS. THERE WAS NO FUNCTIONAL PROBLEM AS A RESULT OF THIS FAILURE. FURTHER INVESTIGATION HAS SHOWN THE BROKEN SCREWS ARE HARDER THAN THAT WHICH IS ALLOWED PER THE ENGINEERING DRAWING. INSPECTION OF SEVERAL PARTS HAS LED TO THE CONCLUSION THE BROKEN PARTS ARE ALL FROM THE SAME MANUFACTURING LOT AND NOT PROPERLY HEAT TREATED. INSPECTION RECORDS INDICATE THE LOT WAS PROCESSED PROPERLY, AND CONFORMED TO DRAWING REQUIREMENTS SO SEARCH FOR ROOT CAUSE IS FOCUSING ON POSSIBLE MIX-UP DUE TO LOOK-ALIKE PARTS OR POSSIBILITY SOME PORTION OF LOT MAY HAVE MISSED THAT OPERATION.