SDR 95ZZZX4387

Service difficulty report · Battery

Difficulty date
July 1, 1995
Submitted
March 26, 2000
Operation
General aviation
Part
Battery
Part number
0004006A
Condition
Strap Failed
Location
Elt Battery
Component
Artex
Stage of operation
IN
Nature of condition
O
Precautionary procedure
K

As reported to the FAA. Reports are unverified, and codes are left as the FAA publishes them.

What was found

THE BONDING STRAP BETWEEN TWO OF THE SIX BATTERIES BECAME DISCONNECTED WHEN INSTALLING THE BATTERY INTO THE ELT. THE METHOD OF ATTACHING THE STRAPS TO THE BATTERY APPEARS TO BE SPOT WELDS IN FOUR LOCATIONS ON EACH END OF THE STRAP. ON THE FAILED END, ONE WELD DID NOT PENETRATE THROUGH TO THE CELL, AND AT THE OTHER THREE LOCATIONS, EACH OF THE WELDS WERE LOCATED AT THE STRAP EDGE ONLY. THE ELT FAILED TO OPERATE DURING TEST. THIS COULD VERY EASILY HAVE FAILED DURING NORMAL OPERATIONS (VIBRATION).