SDR 95ZZZX4427

Service difficulty report · Vent Flap · Balwks FIREFLY11

Difficulty date
June 26, 1995
Submitted
March 26, 2000
Operation
General aviation
Aircraft
N2585Z
Make and model
Balwks FIREFLY11
Aircraft serial
F11004
Part
Vent Flap
Condition
Torn
Location
Rotation Vent
Stage of operation
IN
Nature of condition
O
Precautionary procedure
K

As reported to the FAA. Reports are unverified, and codes are left as the FAA publishes them.

What was found

ROTATION VENT DESIGN AND INSTALLATION ON A 45 DEGREE ANGLE MAKE THEM VERY INEFFECTIVE WHEN TRYING TO ROTATE THE BALLOON IN FLIGHT TO ALIGN THE BASKET PROPERLY FOR LANDING. THIS CAUSES THE PILOT TO USE EXCESSIVE FORCE WHEN OPERATING THE VENTS. THE STRESS ON THE VENT STRUCTURE CAUSED THE STITCHING ON THE INNER VENT FLAP PANEL EDGE TAPE TOP ATTACH POINT ON THE PANEL TAPE TO FAIL WHICH, IN TURN, CAUSED A 28 INCH TEAR IN THE FABRIC OF THE INNER VENT FLAP PANEL. SUBMITTER SUGGESTS REDESIGN OF THE ENTIRE VENT SYSTEM TO INCREASE OPERATING EFFECTIVENESS AND STRUCTURAL STRENGTH.