SDR 95ZZZX653

Service difficulty report · Coil Wedge

Difficulty date
January 26, 1995
Submitted
March 26, 2000
Operation
General aviation
Part
Coil Wedge
Part number
M3040
Condition
Defective
Location
Coil Retain
Component
Slick · 4271
Stage of operation
IN
Nature of condition
O
Precautionary procedure
K

As reported to the FAA. Reports are unverified, and codes are left as the FAA publishes them.

What was found

COIL WEDGES CAUSING DAMAGE TO COIL CORE LAMINATIONS - SEPARATION OF LAMINATIONS AND TWISTING OF LAMINATED CORE WITHIN COIL RESULTING IN CRACKS IN COIL CASING. NO PRECISE METHOD EXISTS FOR DRIVING WEDGES TO ASSURE THEY ARE TIGHT ENOUGH NOT TO FALL OUT YET NOT SO TIGHT AS TO DAMAGE THE COIL. SUBMITTER SUGGESTS AN ALTERNATIVE METHOD OF COIL RETENTION, SCREWS, CLAMPS, ETC. CURRENT DESIGN USES AN ALUMINUM WEDGE SIMPLY DRIVEN IN BETWEEN COIL CORE AND HOUSING. MANUFACTURER'S INSTRUCTIONS FOR INSTALLING THIS WEDGE IS 'DRIVE COIL WEDGE TIGHT'.