SDR 96ZZZX3048

Service difficulty report · Duct · Hwksly BH125400A

Difficulty date
May 1, 1996
Submitted
March 26, 2000
Operation
General aviation
Aircraft
N345GL
Make and model
Hwksly BH125400A
Aircraft serial
NA753
Part
Duct
Part number
25V13996
Condition
Cracked
Location
Apu Ram Duct
Stage of operation
IN
Nature of condition
O
Precautionary procedure
K

As reported to the FAA. Reports are unverified, and codes are left as the FAA publishes them.

What was found

WHILE ACCOMPLISHING 500-HOUR AIRFRAME INSPECTION, ONE OF THE INSPECTION REQUIREMENTS CALLED OUT TO INSPECT THE APU. DURING INSPECTION, LARGE PIECES OF METAL WERE FOUND BEHIND THE APU. APU REMOVED WHICH REVEALED THE CRACKED RAM AIR DUCT ASSY. THE RT SIDE OF THE DUCT CONTAINED A CRACK 5 INCHES BY 8 INCHES IN DIAMETER WITH ADDITIONAL CRACKS THROUGHOUT THE DUCT ASSY. THE APU IS NOT NORMALLY REMOVED DURING THIS INSPECTION WHICH COULD GO FOR NUMEROUS INSPECTIONS UNDETECTED. SUBMITTER SUGGESTS THE HIGH VIBTRATION LEVEL ASSOCIATED WITH THE APU CAUSED THE DUCT ASSY TO CRACK. RECOMMEND THE DUCT ASSY BE INSPECTED ON A REGULARLY SCHEDULED INTERVAL.