SDR 96ZZZX4029

Service difficulty report · Doubler · Boeing 727

Difficulty date
July 10, 1996
Submitted
March 26, 2000
Operation
General aviation
Filed by
IU6R626N
Aero Controls, LLC
Make and model
Boeing 727
Part
Doubler
Part number
652163429
Condition
Cracked
Location
Carriage Fitting
Component
6521634149
Stage of operation
IN
Nature of condition
O
Precautionary procedure
K

As reported to the FAA. Reports are unverified, and codes are left as the FAA publishes them.

What was found

THERE ARE 3 CRACKS .25 INCH, .50 INCH AND 1.0 INCH LONG IN LOWER END OF LEADING EDGE SKIN SPLICE DOUBLER. TWO CRACKS EXTEND THROUGH NEAREST FASTENER HOLES. DOUBLER IS LOCATED AT NR 2 CARRIAGE FITTING. THE CRACKS RUN PARALLEL TO GRAIN OF MATERIAL. LEADING EDGE SKIN IS SPLICED AT THIS POINT CAUSING A STRESS POINT DURING FLEXING OF FLAP. SUBMITTER SUGGESTS MAKING DOUBLER OUT OF THICKER GAUGE MATERIAL.

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