SDR 96ZZZX4030

Service difficulty report · Skin · Boeing 727

Difficulty date
July 10, 1996
Submitted
March 26, 2000
Operation
General aviation
Filed by
IU6R626N
Aero Controls, LLC
Make and model
Boeing 727
Part
Skin
Part number
652163482
Condition
Delaminated
Location
Flap T/E Assy
Component
652163480
Stage of operation
IN
Nature of condition
O
Precautionary procedure
K

As reported to the FAA. Reports are unverified, and codes are left as the FAA publishes them.

What was found

DURING TEAR-DOWN INSPECTION, DELAMINATION WAS NOTED ON BOTH UPPER AND LOWER SURFACES. UPON REMOVAL OF DELAMINATED SKINS, IT WAS REVEALED THAT BONDING PRIMER HAD NOT BEEN USED AT TIME OF INSTALLATION OF UPPER AND LOWER SKINS. SEVERE CORROSION WAS PRESENT THROUGHOUT T/E BONDED ASSY. THE T/E BONDED ASSY ITSELF WAS A CONGLOMERATION OF ALUMINUM HONEYCOMB, NOMEX HONEYCOMB, POTTING COMPOUND, FIBERGLASS RESIN, AND FOAM. SUSPECT CAUSE, THE PREVIOUS REPAIRS DOWN TO T/E BONDED ASSY WERE DONE INCORRECTLY.

More about the Boeing 727